Wayne Septic System 332200 001 User Manual

SEP4, SEP5,  
SEP6 and SEP8  
Operating Instructions & Parts Manual  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or  
maintain the product described. Protect yourself and others by observing all safety information. Failure to  
comply with instructions could result in personal injury and/or property damage! Retain instructions for future  
reference.  
Sewer Ejector  
Pump  
EQUIPMENT PROBLEMS. To help  
recognize this information, observe the  
following symbols:  
GENERAL SAFETY INFORMATION  
Description  
Do not  
use to  
The submersible pump is designed  
for home applications. The unit is  
equipped with a 3-prong grounding  
type power cord. Motor is oil-filled and  
sealed for cooler running and designed  
to operate under water. This pump is  
not suitable for aquatic life, ponds or  
fountains.  
pump flammable or explosive  
fluids such as gasoline, fuel  
oil, kerosene, etc. Do not  
use in a flammable and/or explosive  
atmosphere. Personal injury and/or  
property damage could result.  
Danger indicates an  
imminently  
hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Warning indicates a  
potentially  
hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Caution indicates a  
potentially  
hazardous situation which, if not avoided,  
MAY result in minor or moderate injury.  
Notice indicates  
important  
information, that if not followed, MAY  
This pump is  
not designed  
Unpacking  
to handle salt water, brine, laundry  
discharge or any other application  
which may contain caustic chemicals  
and/or foreign materials. Pump damage  
could occur if used in these applications  
and will void warranty.  
Inspect this unit before it is used.  
Occasionally, products are damaged  
during shipment. If the pump or  
components are damaged, return  
the unit to the place of purchase for  
replacement. Failure to do so could  
result in serious injury or death.  
All wiring must be  
performed by a  
cause damage to equipment.  
qualified electrician.  
General Safety  
Information  
If  
the  
Important Safety  
Instructions  
basement has water or  
moisture on the floor, do not  
walk on wet area until all  
power is turned off. If the shut-off box  
is in the basement, call an electrician.  
Remove pump and either repair or replace.  
Failure to follow this warning could result  
in fatal electrical shock.  
CALIFORNIA PROPOSITION 65  
READ AND FOLLOW ALL INSTRUCTIONS  
This product or  
its power cord may  
contain chemicals known to the State  
of California to cause cancer and birth  
defects or other reproductive harm.  
Wash hands after handling.  
Safety Guidelines  
This manual contains information  
that is very important to know and  
understand. This information is  
provided for SAFETY and to PREVENT  
Specifications  
Power supply requirements  
SEP4 . . . . . . . . . . . . . . . . . . . . . . . . 120V, 60 hz  
SEP5, SEP6, and SEP8 . . . . . . . . . . 240V, 60 hz  
Motor . . . . . . . . . . . . . . . . . . . . . . . . Single phase, oil filled  
Horsepower/Current  
Construction  
Motor housing . . . . . . . . . . . Cast Iron  
Volute . . . . . . . . . . . . . . . . . . Cast Iron  
Impeller. . . . . . . . . . . . . . . . . Cast Iron  
Shaft . . . . . . . . . . . . . . . . . . . Low carbon steel  
Seals. . . . . . . . . . . . . . . . . . . . Buna N  
Discharge . . . . . . . . . . . . . . . 3 in. NPT  
SEP4 . . . . . . . . . . . . . . . . . . . . . . . . 1/2 HP, 12A @ 115VAC  
SEP5 . . . . . . . . . . . . . . . . . . . . . . . . 3/4 HP, 7A @ 230VAC  
SEP6 . . . . . . . . . . . . . . . . . . . . . . . . 1 HP, 8.5A @ 230VAC  
SEP8 . . . . . . . . . . . . . . . . . . . . . . . . 2 HP, 12A @ 230VAC  
Liquid temperature range . . . . . . . 40°F to 120°F  
Circuit requirements . . . . . . . . . . . . 15 amps (min)  
Dimensions. . . . . . . . . . . . . . . . . . . . . . 11 1/2 in. high x 9 3/4 in. base  
2 in. NPT (Adapter included)  
REMINDER: Keep your dated proof of purchase for warranty purposes!  
Attach it to this manual or file it for safekeeping.  
For parts, product & service information  
© 2009 Wayne Water Systems  
332200-001 2/09  
 
Operating Instructions and Parts Manual  
6. Drill a 1/8 in. hole in the discharge  
pipe 1 to 2 inches above the flange.  
This will prevent air locking and loss  
of prime at startup. A gate valve  
should be installed in the system  
after the check valve. This gate valve  
should be a full port valve which  
will pass 2 in. solids or as required by  
state and local codes. The gate valve  
permits removal of the pump and/  
or the check valve for servicing (and  
will minimize back-flow mess).  
power cords will be brought through  
the appropriate openings in the  
basin cover. Do not modify existing  
openings in any way.  
Installation (Continued)  
INSTALLATION BASICS:  
1. NEVER lift this product by the  
electrical cords.  
All sewage basins  
must be vented  
2. Install pump in a sewage pit  
that fulfills the minimum size  
requirements (24 in. minimum).  
Construct sump pit of tile, concrete,  
steel or plastic. Do not install a pit  
smaller than recommended.  
to prevent a build-up of methane gas.  
Consult your local codes for proper  
venting. DO NOT install venting in  
locations classified as hazardous in  
accordance with the National Electrical  
Code NFPA 70.  
3. The unit should be located and  
rest on a solid, level foundation.  
Do not place pump directly on clay,  
earth, gravel or sandy surface. These  
surfaces contain small stones, gravel,  
sand, etc. that may clog or damage  
the pump and cause pump failure.  
Operation  
7. (OPTIONAL) Install a union between  
the check valve and the pump so the  
pump can be removed with the least  
amount of disturbance of the piping.  
Always  
disconnect  
the power source before  
attempting to install, service,  
relocate or maintain the  
pump. Never touch sewage pump, pump  
motor, water or discharge piping when  
pump is connected to electrical power.  
Never handle a pump or pump motor  
with wet hands or when standing on  
wet or damp surface or in water. Fatal  
electrical shock could occur.  
8. Connect 2 in. rigid pipe to check  
valve.  
Flood risk. If  
flexible discharge  
Support pump  
and piping when  
hose is used, make sure pump is secured  
in sewage pit to prevent movement.  
Failure to secure pump could allow pump  
movement and switch interference and  
prevent pump from starting or stopping.  
assembling and after installation.  
Failure to do so could cause piping to  
break, pump to fail, etc. which could  
result in property damage and/or  
personal injury.  
1. Verify pump and switch operate  
within the basin.  
4. Thread the discharge pipe or pipe  
nipple into the discharge flange  
connection.  
9. Protect electrical cord from sharp  
objects, hot surfaces, oil and  
Risk of electrical  
shock! This pump  
is supplied with a grounding conductor  
and grounding type attachment plug.  
Use a grounded receptacle to reduce the  
risk of fatal electrical shock.  
chemicals. Avoid kinking the cord and  
replace damaged cords immediately.  
5. A check valve MUST be used in a  
solids-handling system. Mount the  
check valve in a horizontal position  
or at a 45º angle with the valve pivot  
on top. In a vertical position, solids  
tend to lodge on the valve flapper  
and can prevent it from opening.  
IMPORTANT: Make sure there is  
adequate room for tether switch to  
swing freely during operation.  
Never cut off the round grounding  
prong. Cutting the cord or plug will  
void the warranty and make the pump  
inoperable.  
10.A pit cover must be installed to  
prevent debris from clogging or  
damaging the pump. All piping and  
2 in. Discharge  
pipe  
Upper level drainage  
Cleanout  
Vent pipe  
Main waste line to  
sewer or septic tank  
2 in. gate valve  
Dryer  
Washer  
Laundry tubs  
2 in. Check  
valve  
Lavatory  
Shower  
Three prong  
grounded  
outlet  
45°  
Elbow  
equipped  
with a  
Union  
ground fault  
interruptor  
Pump  
Float Switch  
Floor drain  
Washer drain  
Flange  
Figure 4 - Typical Installation  
3
 
Operating Instructions and Parts Manual  
2. Disassembly of the motor prior to  
expiration of warranty will void the  
warranty. If repairs are required, see  
troubleshooting chart.  
Operation(Continued)  
2. With the cover removed, add water  
to the basin and observe the float  
control switch operation.  
Maintenance  
Always disconnect  
the electrical  
supply before attempting to install,  
service, relocate or perform any  
maintenance. If the power source is out  
of sight, lock and tag in the open (off)  
position to prevent unexpected power  
application. Failure to do so could result  
in fatal electrical shock. Only qualified  
electricians should repair this unit.  
Improper repair could result in fatal  
electrical shock.  
3. Inlet should be kept clean and free  
of all foreign objects and inspect  
annually. A clogged inlet will  
damage pump.  
3. Also, test alarm switch if installed.  
4. Secure and seal basin cover.  
4. Pump should be checked monthly  
for proper operation.  
Do not run your pump in a dry sump.  
This pump contains  
dielectric oil for  
cooling. This oil can be harmful to  
the environment. Check the state  
environmental laws before disposing  
this oil.  
Do not attempt to  
oil the motor. A  
special oil has been put in the motor  
housing at the factory. Use of any other  
oil could damage the pump and WILL  
void the warranty.  
1. Let the pump cool for a minimum of  
two hours before servicing because  
the pump contains hot oil under  
pressure and the motor is hot.  
Pump #1  
Discharge  
Pump #2  
Discharge  
On Level  
High Water Level  
Low Water Level  
Alarm  
Level  
Off Level  
Figure 6 - Duplex System  
Figure 5 - Simplex System  
4
 
Operating Instructions and Parts Manual  
Troubleshooting Chart  
Symptom  
Possible Cause(s)  
Corrective Action  
Pump will not start or run  
1. Blown fuse, tripped breaker  
2. Low line voltage  
1. If blown, replace with proper sized fuse or reset breaker  
2. If voltage is under 108 volts, check wiring size  
3. Replace pump  
3. Defective motor  
4. Defective float switch  
5. Stuck/ jammed impeller  
4. Replace float switch  
5. If impeller will not turn, remove housing and remove  
blockage  
6. Float obstructed  
6. Make sure float(s) move freely up and down  
1. Install or replace check valve  
Pump starts and stops too  
often  
1. Back-flow of water from  
piping  
2. Replace float switch  
2. Faulty float switch  
Pump will not shut off or  
thermal protector turns off  
1. Defective float switch  
2. Obstacle in piping  
3. Float obstructed  
4. Low line voltage  
1. Replace float switch  
2. Remove pump and clean pump and piping  
3. Make sure float move freely up and down  
4. If voltage is under 108 volts, check wiring size  
5. Too many appliances on  
circuit  
5. Install pump on dedicated circuit. IMPORTANT: Do not  
use extension cord to power pump.  
Pump operates but delivers  
little or no water  
1. Plugged impeller  
1. Clean out impeller  
2. Check valve installed  
backwards  
2. Reverse position of check valve  
3. Pump air locked  
3. Check the 1/8 in. hole in discharge line between  
pump and check valve; it should be 1 in. to 2 in. above  
discharge flange and before the check valve  
5
 
Operating Instructions and Parts Manual  
For Replacement Parts or Technical Assistance,  
Call 1-800-237-0987  
Please provide following information:  
- Model number  
Address any correspondence to:  
Wayne Water Systems  
- Serial number (if any)  
101 Production Drive  
- Part description and number as shown in parts list  
Harrison, OH 45030 U.S.A.  
1
2
3
4
5
6
22  
7
8
21  
20  
9
19  
18  
17  
10  
16  
15  
14  
13  
12  
11  
Ref.  
Ref.  
No. Description  
Part Number Qty  
No. Description  
Part Number Qty  
1
2
3
4
Pipe plug 1/4 in. NPT  
Lifting eye  
Motor  
Reducer bushing 3 in. NPT -  
2 in. NPT  
1/2 - 13 UNC x 2 1/4 Hex head  
Discharge flange 3 in.  
3 in. Discharge gasket  
Washer  
1/2 - 13 UNC Hex nut  
Volute  
Volute wear ring  
Impeller  
16314  
23124  
SEE CHART  
1
1
1
18  
19  
20  
21  
22  
Motor housing  
3/8 - 16 UNC x 1 1/4 Socket head 16798  
1/2 -13 UNC x 2 1/4 Hex head  
Screw, 10 - 24 x 1/2  
Power supply cord  
1/2 HP  
3/4 HP - 2 HP  
Locking cable tie (not shown)  
Dielectric oil - 1 gallon  
(not shown)  
41048-001  
1
3
4
2
16636  
67050-001  
17436-001  
16636  
23100  
23102  
16635  
16637  
56603  
23112  
SEE CHART  
16735  
1
2
1
1
4
2
1
1
1
1
1
1
1
5
6
7
8
31036-001  
31036-002  
17182-003  
1
1
3
23  
24  
56435  
1
9
10  
11  
12  
13  
14  
15  
16  
17  
MOTOR / IMPELLER CHART  
HP Motor Part Number  
Impeller Part  
Number  
84341  
84342  
84343  
84345  
Volute gasket  
Shaft seal kit  
Seal plate  
Cover gasket  
1/2 3710-004  
3/4 3710-005  
1
2
56884-002  
56604  
16855  
3710-006  
3710-008  
Capacitor  
3/4 HP to 2 HP  
1/2 HP only  
23126  
23126-002  
1
1
6
 
Operating Instructions and Parts Manual  
Notes  
7
 
Operating Instructions and Parts Manual  
Limited Warranty  
For one (1) year from the date of purchase, Wayne Water Systems will repair or replace, at its option, for the original purchaser  
any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne Water Systems to be  
defective in materials or workmanship. Please call Wayne Water Systems (1-800-237-0987) for instructions or see your dealer.  
Be prepared to provide the model number and serial number when exercising this warranty. All transportation charges on  
Products or parts submitted for repair or replacement must be paid by purchaser.  
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,  
improper installation, improper maintenance, or failure to operate in accordance with Wayne Water System’s written  
instructions.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS  
FOR A PARTICULAR PURPOSE, ARE LIMITED TO TWO YEARS FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE  
REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER  
IS EXCLUDED.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of  
incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific  
legal rights, and you may also have other legal rights which vary from state to state.  
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Wayne Water  
Systems or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to  
loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of  
capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for  
such damages.  
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST  
send a copy of the purchase receipt along with the material or correspondence. Please call Wayne Water Systems (1-800-237-  
0987) for return authorization and instructions.  
DO NOT MAIL THIS FORM TO WAYNE WATER SYSTEMS. Use this form only to maintain your records.  
MODEL NO. ____________________  
SERIAL NO. ____________________  
INSTALLATION DATE ____________________  
ATTACH YOUR RECEIPT HERE  
8
 

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