Wayne Swimming Pool Pump WIP100 User Manual

Operating Instructions and Parts Manual  
WIP100, WIP150  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.  
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or  
property damage! Retain instructions for future reference.  
Pool Pumps  
SAFETY GUIDELINES  
Description  
Installation  
1. Read these rules and  
instructions carefully.  
Failure to follow these  
MANUAL  
This swimming pool pump is designed for  
use with permanently installed pools only.  
These pools can be either in-ground or  
above-ground.  
LOCATION  
instructions could cause serious bodily  
injury and / or property damage.  
Disconnect, tag and lock  
out power source before  
attempting to install, service,  
relocate or perform any maintenance.  
To reduce  
the risk  
Unpacking  
After unpacking the unit, carefully  
inspect for any damage that may have  
occurred during transit. Check for  
loose, missing or damaged parts.  
of injury, do not permit children to use  
this product unless they are closely  
supervised at all times.  
Locate pump as close to pool/spa as  
possible. Install the pump on a hard,  
level surface that is dry, well ventilated  
and away from direct sunlight. The  
surrounding area should provide  
protection from the elements and  
ample room for maintenance and  
service. Ensure the drainage will flow  
away from the pump.  
This  
pump  
General Safety  
Information  
is for use with permanently installed  
pools. If specified, the pump may be  
used with hot tubs and spas. Do not  
use with storable pools.  
A permanently installed pool is  
constructed in or on the ground or in a  
building such that it cannot be readily  
disassembled for storage. A storable  
pool is constructed so that it may be  
readily disassembled for storage and  
reassembled to its original integrity.  
This manual contains information  
that is very important to know and  
understand. This information is  
provided for SAFETY and to PREVENT  
EQUIPMENT PROBLEMS. To help  
recognize this information, observe the  
following:  
Above ground pool pumps are not  
self-priming. If suction line valves are  
installed, the pump may be located  
above water level. Keep the vertical  
distance from the water level to a  
minimum. Otherwise, the pump must  
be located below filled water level to  
facilitate priming.  
Danger  
indicates  
an imminently hazardous situation  
which, if not avoided, WILL result in  
death or serious injury.  
Pump only clear water. Do  
not pump flammable or  
explosive fluids such as  
gasoline, fuel oil, kerosene,  
etc. Do not use in a flammable and/or  
explosive atmosphere. Personal injury  
and/or property damage could result.  
Inground pool pumps are self-  
priming. Mount pump below water  
level for easy priming. If the pump  
must be located above the filled water  
level, keep the vertical distance to a  
minimum.  
Warning  
indicates  
a potentially hazardous situation  
which, if not avoided, COULD result in  
death or serious injury.  
Caution  
indicates  
GENERAL PLUMBING  
SOLVENT WELD CONNECTIONS  
a potentially minor or moderate injury.  
All wiring must be performed  
by a qualified electrician.  
The pump must be installed  
in compliance with all local  
codes and the National Electrical Code.  
Notice  
indicates  
Use rigid or flexible PVC pipe. Ensure  
pipe ends are clean and free of any  
flash caused by the cutting operation.  
Use the proper adhesive for the type of  
pipe specified. See list of recommended  
adhesives on page 2.  
important information, that if not  
followed, may cause damage to  
equipment.  
2. Do not install within an outer  
enclosure or beneath the skirt  
of the hot tub or spa, unless so  
marked.  
CALIFORNIA PROPOSITION 65  
This  
product  
NOTE: Use an adhesive primer to  
ensure adhesive joints are secure.  
Suregard P-3000 has a purple tracer to  
qualify in areas where codes specify a  
primer must be used.  
READ & FOLLOW ALL INSTRUCTIONS  
or its power cord may contain  
chemicals known to the State of  
California to cause cancer and birth  
defects or other reproductive harm.  
Wash hands after handling.  
SAVE THESE INSTRUCTIONS  
DO NOT DISCARD  
REMINDER: Keep your dated proof of purchase for warranty purposes!  
Attach it to this manual or file it for safekeeping.  
© 2010 WAYNE Pumps  
320403-001 4/10  
For parts, product & service information  
 
WIP100, WIP150  
Do not  
retighten  
strainer Ring-Lok during operation.  
HAIR AND LINT STRAINER  
1. Switch off the power.  
Maintenance  
2. Close the valves in the suction and  
return line.  
WINTERIZING  
Disconnect, tag and lock  
out power source before  
attempting to install, service,  
relocate or perform any maintenance.  
3. Turn strainer Ring-Lok counter-  
clockwise and remove stainer cover.  
Always protect system from freezing  
temperatures. Drain the system if there  
is a possibility of freezing. To drain the  
system:  
4. Lift strainer basket away from the  
pump.  
1. Motors are self-lubricating - no  
additional lubrication is required.  
1. Units with a filter:  
5. Clean and reposition the basket  
into the pump. Take care to seat the  
basket properly.  
a. Sand filter: Backwash for 3 to 5  
minutes and then set dial valve to  
winterize position.  
2. Clean pool pump strainer of hair  
and lint.  
6. Clean the o-ring and relubricate  
with petroleum jelly if necessary.  
3. Visually inspect motor for blockage  
of air vents on motor shell. Remove  
any debris after shutting off breaker.  
b. Cartridge filter: Clean the filter  
element and store in dry area.  
7. Clean o-ring seats on the cover and  
strainer.  
2. Drain system by loosening drain  
plug. The drain plug does not  
have to be completely removed.  
Removing pipe caps will facilitate  
draining also.  
4. Replace worn shaft seals.  
8. Refit the cover and strainer Ring-  
Lok; hand tighten only.  
9. Open the valves to return pump to  
operation.  
Troubleshooting Chart  
Symptom  
Possible Cause(s)  
Symptom  
Possible Cause(s)  
Motor does not  
start  
1. Disconnect switch or circuit breaker in  
OFF position  
Low pump capacity 1. Valve in suction or discharge line  
partly closed  
2. Fuses blown or thermal overload open  
3. Locked motor shaft  
4. Motor windings burned out  
5. Defective starting switch inside  
single-phase motor  
2. Suction or discharge line partly plugged  
3. Suction or discharge line too small  
4. Pump running at reduced speed (see  
previous)  
5. Plugged basket in skimmer or hair  
and lint strainer  
6. Disconnected or defective wiring  
7. Low voltage  
6. Dirty filter  
7. Impeller clogged  
8. Wrong rotation (3 phase only)  
Motor does not  
reach full speed  
1. Low voltage  
2. Motor windings connected for wrong  
voltage on dual voltage model  
Leakage of water  
at shaft  
Shaft seal requires replacement  
Motor overheats  
(protector trips)  
1. Low voltage  
High pump pressure 1. Discharge valve or inlet fittings closed  
2. Motor windings connected for wrong  
voltage on dual voltage model  
3. Inadequate ventilation  
too much  
2. Return lines too small  
3. Dirty filter  
Pump does not  
deliver water  
1. Pump is not primed  
2. Closed valve in suction or discharge  
line  
3. Leakage or air into suction system  
4. Impeller clogged  
Low pump pressure 1. Pump running at reduced speed (see  
previous)  
2. Wrong rotation  
3. Discharge valve or inlet fittings open  
too wide  
Noisy pump and  
motor  
1. Plugged basket in skimmer or hair in  
lint strainer  
2. Worn motor bearings  
3. Valve in suction line partly closed  
4. Suction line partly plugged  
5. Vacuum hose plugged or too small  
6. Pump not supported properly  
Air bubbles at inlet 1. Leakage of air into suction line at  
fittings  
connections or valve stem  
2. Cover gasket around hair and lint  
strainer needs cleaning  
3. Restriction in suction line  
4. Low water level in pool  
3
 
Operating Instructions and Parts Manual  
WIP100, WIP150  
For Replacement Parts or technical  
assistance, call 1-800-237-0987  
1
Please provide following information:  
- Model number  
- Serial number (if any)  
- Part description and number as shown in parts list  
Address parts correspondence to:  
WAYNE Pumps  
101 Production Drive  
4
Harrison, OH 45030 U.S.A.  
2
Part No. Description  
Replacement Number  
Qty.  
1
2
3
4
Cap and O-ring  
Filter  
69010-001  
1
1
1
1
28477-001  
Tank  
Motor  
3
Limited Warranty  
For one year from the date of purchase, WAYNE Water Systems ("WAYNE") will repair or replace, at its option, for the  
original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by WAYNE  
to be defective in materials or workmanship. Please call WAYNE (800-237-0987) for instructions or see your dealer. Be pre-  
pared to provide the model number and the serial number when exercising this warranty. All transportation charges on  
Products or parts submitted for repair or replacement must be paid by purchaser.  
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,  
improper installation, improper maintenance, or failure to operate in accordance with WAYNE’S written instructions.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS  
THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR  
EXPENSES WHATSOEVER IS EXCLUDED.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations  
of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you  
specific legal rights, and you may also have other legal rights which vary from state to state.  
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall WAYNE or  
its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit  
or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost  
of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such  
damages.  
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you  
MUST send a copy of the purchase receipt along with the material or correspondence. Please call WAYNE (800-237-0987)  
for return authorization and instructions.  
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.  
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________  
ATTACH YOUR RECEIPT HERE  
4
 

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